Ultrasonic Additive Manufacturing for High Performance Combustion Chambers, Phase I

Metadata Updated: August 1, 2018

The objective of this proposal is to demonstrate the feasibility of using ultrasonic additive manufacturing (UAM) to dramatically reduce the cost and lead-time of fabricating rocket engine chambers, particularly high performance rocket engine chambers. Rocket engine combustion chambers require a very complex geometry, consisting of a cylinder of varying diameter, with a variable wall thickness, and integral complex coolant passages in the wall These chambers must be capable of withstanding high internal chamber pressure and high pressure fluid within the passages without suffering mechanical failure from hoop stress or coolant passage blowout, while also undergoing intense thermal stress from the extreme heat transfer levels. Levels of fit and finish are very high to minimize turbulence both in the combustion chamber and the coolant passages. The inner walls of the chamber must be extremely thin, and are held to very exacting tolerances, yet are usually machined into the outside of a chamber. The large number of discrete operations, high tolerances, multiple materials, and most often distinct vendors for each step lead to very high cost and long manufacturing lead times for these components. If a bimetallic UAM printing process can be demonstrated successfully, the cost of combustion chamber fabrication could drop by 10-100X and significant time and cost can be saved from engine development programs. This would be in line with the goals of NASA's Low Cost Upper Stage Propulsion initiative, which is aimed at reducing costs by 50%. A significant win in chamber manufacturing costs will dramatically advance the program goals.

TGV will build upon this technology to produce the system capability to launch 100 Lbs. to LEO for $1 Million.

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Public: This dataset is intended for public access and use. License: U.S. Government Work

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Metadata Created Date August 1, 2018
Metadata Updated Date August 1, 2018

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Harvested from NASA Data.json

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Resource Type Dataset
Metadata Created Date August 1, 2018
Metadata Updated Date August 1, 2018
Publisher Space Technology Mission Directorate
Unique Identifier TECHPORT_90091
Maintainer
TECHPORT SUPPORT
Maintainer Email
Public Access Level public
Bureau Code 026:00
Metadata Context https://project-open-data.cio.gov/v1.1/schema/catalog.jsonld
Schema Version https://project-open-data.cio.gov/v1.1/schema
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Harvest Object Id ec13170e-7a30-464b-a321-ed38dcd6a43c
Harvest Source Id 39e4ad2a-47ca-4507-8258-852babd0fd99
Harvest Source Title NASA Data.json
Data First Published 2016-12-01T08:00:00.000Z
Homepage URL https://techport.nasa.gov/view/90091
Language en-US
License http://www.usa.gov/publicdomain/label/1.0/
Data Last Modified 2017-12-07T00:00:00.000Z
Program Code 026:027
Publisher Hierarchy National Aeronautics and Space Administration > Space Technology Mission Directorate
Source Datajson Identifier True
Source Hash 41d161a136b4f019c47bc553eadab248f229cb48
Source Schema Version 1.1

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